Melt Shop · Zone & PPE Safety Dashboard
| Zone | Operators monitored | Zone intrusions | PPE violations | Open incidents |
|---|---|---|---|---|
| Zone A · Ore Yard | 5 | 0 | 0 | 0 |
| Zone B · Furnace Charging | 6 | 1 | 0 | 0 |
| Zone C · Ladle Bay | 4 | 2 | 1 | 2 |
| Zone D · Casting & Pour Floor | 4 | 1 | 1 | 0 |
Are we seeing more no-go zone intrusions lately, and is PPE compliance part of the problem?
No-go zone intrusions have dropped from 12 to 4 per week over the last 6 weeks as barrier upgrades and refresher training have ramped up. Zone C — the ladle bay — remains the exception, accounting for 2 of this week's 4 intrusions — 1 of them also missing required PPE at the moment of entry, which is the combination we flag as highest severity.
All zones · last 6 weeks
Flagged clips like this one are automatically added to a shared safety review queue. Supervisors use it for same-day coaching, and Safety reuses it for zone-access refresher training — so each intrusion becomes a teaching moment instead of a one-off write-up.
Added to this week's safety review queue · tap to replay
Reduce frequency of safety incidents, for example ppe compliance when welding
Achieve more accurate scheduling. Measure the actual time units spend in stations and input to your own scheduling software (or contact Leela AI regarding our scheduler plugin). Measure labor input and correlate with periods of high and low production to optimize staffing schedules
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