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Meridian Metal x Leela — No-Go Zone & PPE Safety demo
Meridian MetalMelt ShopPowered by Leela
NO-GO ZONE
Live Monitoring — Melt Shop
SCANNING
Operators on scene1
Zone statusClear
PPE compliance1 / 1
NO-GO ZONE
Monitoring restricted zone…
1Monitoring melt shop — no-go zone and PPE compliance

Meridian Metal

Melt Shop · Zone & PPE Safety Dashboard

 Area All Zones
📅 Aug 1–7, 2026  (7 days)
Time Interval 7 day
Zone & PPE Compliance Overview
No-Go Zone Intrusions This Week
4 incidents
▼ 5 vs last week
1 of 4 also missing required PPE
PPE Compliance Rate
93 % avg
▲ 4% vs last week
Hard hat & hi-vis detection
Operators Monitored
19
No change vs last week
Across 4 monitored zones
Highest-Risk Zone
Zone C ladle bay
2 open incidents
Ladle transport path + no-go overlap
Incidents by Zone
ZoneOperators monitoredZone intrusionsPPE violationsOpen incidents
Zone A · Ore Yard5000
Zone B · Furnace Charging6100
Zone C · Ladle Bay4212
Zone D · Casting & Pour Floor4110
2Weekly zone & PPE safety dashboard
New chat
Today
Melt Shop — zone & PPE review
This week
Weekly production report
Safety incident review — Aug 5
Earlier
Operator scheduling questions
Shift changeover cycle time

Are we seeing more no-go zone intrusions lately, and is PPE compliance part of the problem?

Thought for 8s↑ 4,520 ↓ 610
  1. 1. Pull no-go zone intrusion and PPE compliance counts by zone, last 6 weeks.
  2. 2. Check whether intrusions and PPE violations are correlated in the same incidents.
  3. 3. Assemble flagged clips into a review queue for supervisors.
Checked no-go zone intrusions and PPE compliance by zone
Why: to see whether the same operators or zones are driving both types of violations.
Compiled flagged incident clips into a review queue
Why: flagged clips are most useful when supervisors can review them directly.

Zone intrusions are trending down — Ladle Bay is still the outlier

No-go zone intrusions have dropped from 12 to 4 per week over the last 6 weeks as barrier upgrades and refresher training have ramped up. Zone C — the ladle bay — remains the exception, accounting for 2 of this week's 4 intrusions — 1 of them also missing required PPE at the moment of entry, which is the combination we flag as highest severity.

No-go zone intrusions per week

All zones · last 6 weeks

0 6 12 incidents Wk 1 Wk 2 Wk 3 Wk 4 Wk 5 Wk 6 12 4

Flagged clips like this one are automatically added to a shared safety review queue. Supervisors use it for same-day coaching, and Safety reuses it for zone-access refresher training — so each intrusion becomes a teaching moment instead of a one-off write-up.

Flagged clip · Zone C — Ladle Bay

Operator inside no-go zone, no hard hat

Added to this week's safety review queue · tap to replay

3Ask Leela: are zone intrusions and PPE gaps linked?
1 · Zone/PPE detection 2 · Dashboard 3 · Ask Leela
0:00 / 0:00

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